PCB Assemblies
Power and control boards engineered to your product's spec, or your own design built from Gerbers and BOM. SMT and through-hole lines, inspected and tested on every run.
Power and control boards designed to the functional requirements of your product, with communication and protection added as required.
Send Gerbers, BOM, pick-and-place and test spec. DFM review before the first board, then your design exactly as drawn.
Solder paste inspection, automated optical inspection after reflow, in-circuit test and functional test before packing.
Conformal coating or potting, firmware loaded, harnesses fitted and enclosures closed on the same line.
Specifications
Assembly, test and finishing available on every board.
Assembly
| Surface mount | 0402 and larger passives, QFP, QFN, BGA, connectors |
|---|---|
| Through-hole | Wave and selective soldering, hand soldering for low volume |
| Mixed | SMT both sides with through-hole power parts |
| Solder | Lead-free SAC305, leaded on request |
| Workmanship | IPC-A-610 Class 2, Class 3 on request |
Boards
| Construction | Single sided to multilayer, FR-4 or metal core for LED and power |
|---|---|
| Sourcing | Bare boards and components from authorized distributors, or consigned |
| Traceability | Lot and date code tracked on every build |
Power and control boards
| AC/DC | 5 W to 800 W, 100 to 240 VAC universal input, PFC above 75 W |
|---|---|
| DC/DC | Buck, boost and isolated stages to your rail set |
| Protection | Over-voltage, over-current, short-circuit and over-temperature |
| Control | MCU-based control, sensing, relay and motor drive |
| Communication | UART, I2C, SPI, CAN, RS-485 as required |
Test and inspection
| Paste | Solder paste inspection before placement |
|---|---|
| Optical | Automated optical inspection after reflow and after wave |
| Electrical | In-circuit test on a bed-of-nails fixture |
| Functional | Powered test to your spec, burn-in on request |
| Mains boards | Hipot and ground continuity on every unit |
Finishing
| Coating | Acrylic or silicone conformal coating |
|---|---|
| Potting | Epoxy or polyurethane for sealed and high-vibration products |
| Firmware | Programmed and verified in the fixture |
| Box build | Wire harness, enclosure and final assembly on the same line |
Volume
| Prototype | Samples from your files in weeks |
|---|---|
| Pilot | Pilot run with first-article inspection report |
| Production | Scheduled runs, stock held against your forecast |
Standards
The workmanship, process and environmental standards every assembly is built and inspected to.
Workmanship
| Acceptability | IPC-A-610 Class 2, Class 3 on request |
|---|---|
| Soldering | IPC J-STD-001 |
| Rework and repair | IPC-7711/7721 |
Process
| Quality system | ISO 9001 |
|---|---|
| Static control | IEC 61340-5-1 ESD protected area |
| Bare boards | UL recognized laminates, IPC-6012 |
Environmental
| RoHS | EU Directive 2011/65/EU |
|---|---|
| REACH | EC 1907/2006 |
| WEEE | EU Directive 2012/19/EU |
Have a unique power or connectivity challenge?
Our engineers take OEM and ODM projects from your spec to a certified, shelf-ready product. Private-label branding, custom connectors and global certification included.